Mechanism suggestions for bringing down inclined cylinder

In summary, the conversation discusses the use of a single acting hydraulic cylinder to raise and lower a tank filled with sludge. The process of emptying and returning the tank to its original position takes a lot of time, and the possibility of using double acting cylinders to speed up the process is considered but deemed too costly. Alternative solutions such as checking for blockages, using larger hydraulic hoses and control valves, and using a less viscous grade of hydraulic oil are suggested. Other potential issues such as the condition of the cylinder seals and the angle of the crank are also mentioned as possible factors contributing to the slow process.
  • #1
siddharth23
249
26
Where I work, we use a single acting hydraulic cylinder to raise a tank filled with sludge. After emptying it, it has to be brought back to it's original horizontal postion. This is done using the weight of the cylinder and takes a lot of time (about 15-20 mins).

Can you suggest something to quicken this process? Double acting cylinders have crossed our minds, but they increase the cost considerably. Anything besides that?

Thanks in advance :)
 
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  • #2
I assume the weight of the empty tank is having trouble pushing the fluid out of the cylinder through the hydraulic lines and spool valve.

Is the return filter into the tank or the tank vent blocked?

Can you use a larger hydraulic hose?
Can you use a larger control valve?
Can you use a less viscous grade of hydraulic oil?

Is the unused rod end of the cylinder properly vented through a clean filter?

Are the cylinder piston seals in good condition or are they binding?
What about the rod guide/seals that are not lubricated in single acting systems?
Did this problem arise recently or has it always been a characteristic of the implementation?

Look at the angle of the crank used to lift the tank. That could be changed to better tilt and return the tank. The crank and rod should be close to perpendicular when the tank is down.
 

Related to Mechanism suggestions for bringing down inclined cylinder

FAQs about Mechanism Suggestions for Bringing Down Inclined Cylinder

1. How can we bring down an inclined cylinder without causing damage?

One possible solution is to use a ramp or slide to gradually lower the cylinder to the ground. This allows for a controlled descent and minimizes the risk of damage.

2. Can we use a winch or pulley system to bring down the cylinder?

Yes, a winch or pulley system can be used to safely lower the inclined cylinder. This method requires careful planning and proper anchoring to ensure stability and prevent accidents.

3. Are there any risks associated with using a mechanism to bring down the cylinder?

Yes, there are potential risks involved in using any mechanism for bringing down an inclined cylinder. It is important to carefully assess the situation and choose the most appropriate method based on factors such as the weight and size of the cylinder, the terrain, and the surrounding environment.

4. Are there any specialized tools or equipment needed for this task?

The specific tools and equipment needed will depend on the chosen mechanism, but some common items that may be needed include ropes, cables, pulleys, and winches. It is important to use high-quality, sturdy equipment to ensure safety and successful completion of the task.

5. Can we use a team of people to manually bring down the cylinder?

It is possible to use a team of people to manually bring down the cylinder, but this should only be done if it is safe to do so and if the team is properly trained and equipped for the task. It is important to follow proper lifting and safety protocols to prevent injuries.

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