Low Budget Baler and High Friction Ejecting

In summary, a group working on a low budget engineering project has found a way to compress hops into a cube, but are struggling with removing it from the chamber. Their solution was to compress the bale more than necessary and push it out sideways, but the walls of the chamber are causing friction. They are seeking alternative ideas, such as using a tapered "mold" or a high pressure environment, or eliminating the baler and using a vacuum bagger with rollers to reduce friction.
  • #1
ThePhysicIan
1
0
As part of an engineering project I'm in, we've been asked to bale hops on a very low budget (close to 1500 dollars, instead of 15000 like most balers out there).
These things take a good amount of force to compact but don't stick together well, so we've figured out easily how to compress some hops into a cube, but getting it out of the chamber has proved...problematic. the bale will stay together well on all sides except the two (top and bottom) in the direction of compression, if that makes sense.
Our thought then was to compress this bale a bit more than necessary so that when we've withdrawn the ram, there will be time enough to shove the bale sideways (orthogonal to compression direction) out of the chamber and into an area that will keep some pressure on the top and bottom of the bale, where it can be bagged and vacuum sealed, as hops should be.
This was a great idea until we realized that in compressing these things, they produce a good amount of force on the walls, and that means friction if we're pushing it sideways.
What I'm hoping for here is maybe someone's seen something like this before in a different application. Most balers out there will push bales out in the same direction they were compressed, which would be easier but not an option for us, because of hops' strange characteristics.
thanks for any help!
Ian
 
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  • #2
How about a tapered "mold".

Or eliminate the baler entirely and just use the vacuum bagger to compress it. If that's not powerful enough, do it in a high pressure environment.
 
  • #3
Here is a video of a robotic sawdust baler. The balers are able to process wood shavings, sawdust, chopped hay or straw, hemp wood, glass fibre, glass wool or other similar products



https://www.youtube.com/watch?v=Kg1L2yodX9c

Notice the rollers that the bale is pushed into. Less friction.
 
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Related to Low Budget Baler and High Friction Ejecting

1. What is a low budget baler?

A low budget baler is a type of machine used for compacting and baling various materials, such as cardboard, paper, plastics, and metal. It is designed to be affordable for smaller businesses or organizations with a limited budget.

2. How does a low budget baler work?

A low budget baler works by compressing materials into compact bales using hydraulic pressure. The material is fed into the baler, where it is compressed and tied off with wire or strapping. The bales can then be ejected and stored for recycling or disposal.

3. What is high friction ejecting?

High friction ejecting is a feature found in some low budget balers that uses friction to help eject the compacted bales from the machine. This allows for a more efficient and consistent ejection process, reducing the risk of jamming or clogging.

4. What are the benefits of using a low budget baler with high friction ejecting?

Using a low budget baler with high friction ejecting can offer several benefits, including improved efficiency and productivity, reduced labor costs, and a more compact and consistent bale size. It can also help reduce the risk of injuries associated with manual baling processes.

5. Are there any maintenance requirements for a low budget baler with high friction ejecting?

Like any machine, a low budget baler with high friction ejecting may require regular maintenance to ensure optimal performance. This may include cleaning, lubricating, and inspecting the machine for any potential issues. It is important to follow the manufacturer's guidelines for maintenance to prolong the lifespan of the baler and prevent any costly repairs.

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