Shear Force on Bolts mounting gearbox to engine

In summary, the gearbox reduces the moment of the engine by attaching it to a fixed pump. The gearbox has a center of mass at the Fixed Engine M10 Bolts. The gearbox has four supports, each of which is FIXED. Therefore, the gearbox produces its own moment and reaction force. If you only consider the forces in the Y direction, the gearbox has a total of 75.5N - Ra - Rb = 0. Σ Forces in Y direction = 75.5N - Ra - Rb = 0 If you also consider the forces in the X and Z directions, the gearbox has a total of 191.5N - Ra - Rb = 191.5N - 0
  • #1
Ashferico
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Homework Statement
A gearbox with mass 7.7kg is supported by bolts that are connected to an engine and pump. On the engine side, there are 4x M10 Bolts clamping the gearbox to the engine. On the pump side, there are 4x M8 Bolts clamping the gearbox to the pump. What is the shear force on each of the bolts? What is the factor of safety of the bolts? (Shear Yield Stress/Shear Stress in Bolt)
Relevant Equations
For static equilibrium:
Sum of Vertical Forces = 0
Sum of Moments around Z axis = 0
Sum of Moments around X axis = 0
Shear Force/Shear Area = Shear Stress
Shear Yield Strength/Shear Stress = Factor of Safety
Hello,

I have designed a gearbox that bolts on to a fixed engine and fixed pump. It is completely supported by them. The total mass of the gearbox and the components attaching it to the engine and pump is 7.7kg. Its centre of mass is 0.167m along the x-axis and 0.09m along the z-axis from the Fixed Engine M10 Bolts. See Figure 3 for more detail. At the engine connect there are 4 M10 Bolts and they are quite close together. At the pump connect there are 4 M8 Bolts (See Figure 2).
1588815033680.png


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Is it accurate to reduce the gearbox to this Free Body Diagram? Each support is FIXED. Therefore it produces its own moment and reaction force. If I calculate Ra or Rb, I would have to divide them by 4 to get the shear force PER bolt.
1588815730049.png


Σ Forces in Y direction = 75.5N - Ra - Rb = 0
Σ Mz about A = (0.167 x 75.5) - (0.308 x Rb) - MAZ + MBZ = 0
Σ
Mx about A = (0.09 x 75.5) - (0.133 x Rb) - MAX + MBX = 0

This is where I get stuck. There are 6 unknowns. Ra, Rb, MAZ, MBZ, MAX, MBX. And only 3 equations.

Can anyone help me?
 
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  • #2
Ashferico said:
There are 6 unknowns. Ra, Rb, MAZ, MBZ, MAX, MBX. And only 3 equations.
It's not unusual for real world systems to be "statically indeterminate".

Sometimes a unique solution can be had by taking into account the deformations that will occur. E.g. consider a four-legged table on a seemingly flat floor. If we regard the table as perfectly rigid, any three legs in contact will be stable (allow the legs to have some width), so it seems impossible to say what weight each leg bears. To solve this, we accept that the table will flex a little, so if the floor is reasonably flat and the legs near enough the same length then the loads will be close to equal.

In other situations history matters. Consider two boxes resting on a rough surface and connected by a taut string. There is a range of possible tensions in the string. E.g. it may be that the string was made taut while wet. As it dried, tension increased but not enough to overcome friction.
You will be familiar with the pattern for tightening wheel bolts to even the tensions.

In your problem, do you also need to consider acceleration? E.g. is this mounted in a vehicle?
 
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1. What is shear force on bolts mounting gearbox to engine?

Shear force on bolts refers to the amount of force that is applied parallel to the surface of the bolt. In the context of mounting a gearbox to an engine, this refers to the force that is exerted on the bolts that are used to secure the gearbox to the engine.

2. Why is shear force important in this context?

Shear force is important because it determines the strength and stability of the connection between the gearbox and the engine. If the shear force is too high, it can cause the bolts to fail and the gearbox to become detached from the engine, which can lead to serious safety hazards.

3. How is shear force calculated on bolts?

Shear force on bolts can be calculated by multiplying the force applied to the bolt by the distance from the center of the bolt to the edge of the material it is fastened to. This calculation is important in determining the appropriate size and strength of bolts needed to withstand the shear force.

4. What factors can affect shear force on bolts?

There are several factors that can affect the shear force on bolts, including the weight and torque of the components being connected, the type and size of the bolts used, and the material properties of the bolts and the surfaces they are attached to.

5. How can shear force on bolts be reduced?

To reduce shear force on bolts, it is important to use the correct size and type of bolts for the application, ensuring they are properly tightened and torqued. Additionally, using materials with higher shear strength, such as high-grade steel, can help to reduce the overall shear force on the bolts.

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