Monitoring a drill acceleration

In summary, the conversation discusses the difficulties of monitoring the accelerating of a hand drill while drilling and suggestions for using an accelerometer or linear potentiometer as a sensor. It also mentions the challenges of metering fluted twist drills and the importance of knowing feed rate, hand force, and rotational torque. The conversation ends with the recommendation for the person to provide more specific details about their application for better assistance.
  • #1
stregoi
3
0
Hello

i am working on a project, trying to monitor, the accelerating of a handdrill, while drilling ( and thus being able to register the slip when the drill go through the other edge of the wood panel ).
I was thinking about using an accelerometer or a linear potentiometer as a sensor to achieve that ? but is it precise enough to do the job, any idea og suggestion how to achieve that the best way ?.

Any help will be appreciated. Thanks
 
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  • #2
There are problems with metering fluted twist drills.
For sensible feed-rates, the cutting edge on a drill will usually pull the drill into the material.
If the drill comes out the other side then it may pull through on the flutes without cutting.
The central part of the drill does not cut. It follows a pilot hole or it deforms and displaces material outwards.
The profile of the cutting edges and relief angle may be adapted for different materials and feed-rates.

A hand drill will be very difficult to meter based on axial displacement alone. You will need to know the actual feed rate, the hand force applied and rotational torque, to have any idea what is happening.

How much experience do you have drilling with a hand drill ?
Have you drilled deep holes in wood ?
Have you drilled holes through thin sheet metal ? with or without a pilot hole ?
Have you ever drilled into thick PVC, nylon or copper with a drill sharpened to the standard profile ?

http://en.wikipedia.org/wiki/Drill_bit
http://www.newmantools.com/machines/drillpoint.html

For better help you need to be more specific about your application.
What type of drill bit will you use, in what type of material, of what thickness ?
 

Related to Monitoring a drill acceleration

1. What is the purpose of monitoring a drill acceleration?

The purpose of monitoring a drill acceleration is to measure and track the changes in the speed and direction of the drill during operation. This information can help identify any potential issues or inefficiencies in the drilling process, and can also be used to improve the overall performance and safety of the drill.

2. How is drill acceleration measured?

Drill acceleration is typically measured using a variety of sensors, such as accelerometers, gyroscopes, or strain gauges. These sensors are attached to the drill and can accurately measure the changes in acceleration and movement of the drill during operation.

3. What factors can affect drill acceleration?

There are several factors that can affect drill acceleration, including the type and condition of the drill bit, the type of material being drilled, the speed and torque settings of the drill, and any external forces or vibrations present during drilling.

4. How often should drill acceleration be monitored?

The frequency of monitoring drill acceleration will depend on the specific drilling project and the level of accuracy and detail required. In general, it is recommended to monitor drill acceleration continuously during operation to capture any changes or fluctuations in the drill's performance.

5. What are some potential uses for drill acceleration data?

Drill acceleration data can be used for a variety of purposes, including optimizing drilling processes, identifying and troubleshooting issues, and improving the overall safety and efficiency of drilling operations. This data can also be used for analysis and research to further advance drilling technology and techniques.

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