Calculating Tension on Cable & Winch for Remote Heliportable Wireline Work

In summary, the individual is seeking help in calculating the tension on a cable for a remote wireline work unit in northern Alberta. The cable travels at a 45 degree angle over a pulley, down to a 7m pipe that weighs 7kg/m, and connects to a hinge point. They are looking for engineering support in determining the appropriate cable size and winch capacity to ensure worker and overall safety. The thread has been locked and it is advised to hire a licensed engineer for these calculations.
  • #1
rpotts
2
0
I need to calculate the tension on a cable. cable comes off a winch, travels up at a 45 deg angle over a pulley which is 2m above the height of the winch. The cable goes down at a 45 deg angle and connects to a 7m pipe 2m from a hinge point directly below the pulley. the pipe weighs 7kg/m.
This unit is going to be used in remote heliportable wireline work in northern Alberta. The 7m pipe has a cable system on the end that is used to lift pressure control equipment on to the well.
I want to put some engeneering support to the design so we can be confident of the cable size and winch capacity prior to building the system.
 
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  • #2
What you describe is not quite clear. Can you post a figure?
 
  • #3
Word doc with simple drawing
 

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  • #4
rpotts said:
I need to calculate the tension on a cable. cable comes off a winch, travels up at a 45 deg angle over a pulley which is 2m above the height of the winch. The cable goes down at a 45 deg angle and connects to a 7m pipe 2m from a hinge point directly below the pulley. the pipe weighs 7kg/m.
This unit is going to be used in remote heliportable wireline work in northern Alberta. The 7m pipe has a cable system on the end that is used to lift pressure control equipment on to the well.
I want to put some engeneering support to the design so we can be confident of the cable size and winch capacity prior to building the system.

You don't go to a web forum for engineering design advice that can affect worker safety and the safety of others. You hire a licensed and qualified engineer to do the calculations for you.

Thread locked.
 

Related to Calculating Tension on Cable & Winch for Remote Heliportable Wireline Work

1. How is tension calculated on a cable for remote heliportable wireline work?

Tension on a cable can be calculated by using the formula T = W + (M x A), where T is the tension, W is the weight of the object being lifted, M is the mass of the cable, and A is the acceleration due to gravity. This formula takes into account the weight of the object being lifted as well as the weight of the cable itself, which can affect tension.

2. What factors can impact tension on a cable during remote heliportable wireline work?

There are several factors that can impact tension on a cable during remote heliportable wireline work. These include the weight of the object being lifted, the weight and length of the cable, the angle of the cable, and the wind conditions. These factors should be carefully considered when calculating tension to ensure safe and efficient operations.

3. How does the winch affect tension on a cable during remote heliportable wireline work?

The winch plays a crucial role in controlling tension on the cable during remote heliportable wireline work. The winch must be properly calibrated and maintained to ensure that the correct tension is applied to the cable. In some cases, a tension sensor may be used to monitor and adjust tension levels as needed.

4. What are some potential risks associated with incorrect tension on a cable during remote heliportable wireline work?

Incorrect tension on a cable can lead to serious safety hazards during remote heliportable wireline work. If tension is too low, the object being lifted may not reach its intended destination or could become unstable and cause damage or injury. On the other hand, if tension is too high, it can put excessive strain on the cable and other equipment, potentially causing it to break or malfunction.

5. How can tension be monitored and adjusted during remote heliportable wireline work?

Tension can be monitored and adjusted during remote heliportable wireline work in several ways. As mentioned, a tension sensor may be used to measure and regulate tension levels. Additionally, operators can use load cells or dynamometers to measure the tension on the cable. Regular maintenance and calibration of the winch and other equipment can also help ensure proper tension levels are maintained.

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