What causes metals to cold weld in a vacuum?

In summary, in a vacuum, perfectly smooth and clean metal surfaces can become cold welded together due to the formation of metallic bonds between atoms. However, this process is aided by diffusion, which allows for impurities to move out of the way and surface imperfections to be shifted. With enough time, almost any two materials will fuse together due to diffusion, making it a relatively short process for two clean metal surfaces in a vacuum.
  • #1
Arixal
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I read that some metals, if sufficiently smooth, will become become cold welded upon contact in a vacuum. What process causes this?
 
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  • #2
If surfaces are perfectly smooth and clean, then the atoms will form metallic bonds, resulting in lattices getting fused together. It's the same force that holds metal together in the first place. Realistically, no surface is ever that smooth or that clean. That's where diffusion comes in. Diffusion can allow atoms on the surface to move somewhat, resulting in impurities moving out of the way, surface imperfections getting shifted, etc. If given time, almost any two materials will fuse together due to diffusion. For two clean metal surfaces in a vacuum, that time can be relatively short.
 

Related to What causes metals to cold weld in a vacuum?

What causes metals to cold weld in a vacuum?

1. How does the lack of air in a vacuum affect the welding process?

The absence of air in a vacuum means that there is no oxygen present, which is necessary for most metals to form an oxide layer on their surface. Without this layer, the atoms of the two metals can easily bond together and form a cold weld.

2. Do all metals cold weld in a vacuum?

No, not all metals are susceptible to cold welding in a vacuum. It typically occurs with clean, smooth, and similar metals that have a high affinity for each other, such as gold, silver, and copper.

3. Can cold welding occur at room temperature in a vacuum?

Yes, cold welding can occur at room temperature in a vacuum. In fact, the lack of air and lower temperatures in a vacuum can accelerate the process of cold welding.

4. How does the surface preparation of metals affect cold welding in a vacuum?

The surface preparation of metals plays a crucial role in cold welding in a vacuum. A smooth, clean, and oxide-free surface is necessary for the atoms of the two metals to bond together. Any contaminants or roughness on the surface can prevent cold welding from occurring.

5. Can cold welding be reversed?

Yes, cold welding can be reversed by breaking the bond between the two metals. This can be achieved by applying a force or using a lubricant to separate the metals. Additionally, proper surface preparation and the use of anti-weld coatings can prevent cold welding from occurring in the first place.

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