Induction heating of non-magnetic metal?

In summary, the conversation discusses the use of a ~100W Royer oscillator type device for induction heating at a frequency of 200kHz. While it is able to heat a steel blade to incandescence, a piece of aluminium of similar size does not even get warm. The individual is confused by this, as they believed eddy currents would also play a role in heating aluminium. They question if this is normal, as they have seen videos of 2kW units successfully melting aluminium. The conversation also touches on the issue of the coil and transistors heating up at different rates depending on the material being heated. Frequency is mentioned as an important factor in determining the efficiency of induction heating.
  • #1
Artlav
162
1
I'm experimenting with induction heating, and made a simple ~100W device.
Royer oscillator type, 200kHz frequency.
It readily heats a steel blade to the point of incandescence.

However, a piece of aluminium of a similar size doesn't even get warm.
I understand that magnetic hysteresis helps a lot in iron and other magnetic materials, but i thought eddy currents do their job too, so zero result on aluminium seems just wrong.

Is that normal?
I've seen videos of 2kW units melting aluminium, how is that possible if at 20 times less it's not even heating up?

Also,
With big steel piece the coil is hot and MOSFETs are getting hot.
With small steel piece the coil stays warm, but transistors still heat up.
But, with aluminium the coil is getting hot rather quickly, and the transistors stay completely cold.
When empty, it behaves like with aluminium.
Oscillations are going in all cases.

How does that happen (coil hot, transistors cold)?
 
Engineering news on Phys.org
  • #2
You didn't mention frequency. The optimum frequency depends on the permitivity of the material.
 

Related to Induction heating of non-magnetic metal?

What is induction heating?

Induction heating is a process of heating electrically conductive materials using an alternating magnetic field. This is achieved by placing the material in an induction coil and passing an alternating current through it, which creates a changing magnetic field. The magnetic field induces eddy currents in the material, causing it to heat up.

What types of materials can be heated using induction heating?

Induction heating is most commonly used for metals such as steel, aluminum, copper, and brass. However, it can also be used to heat other electrically conductive materials such as graphite, carbon, and some composites.

What are the advantages of using induction heating for non-magnetic metals?

Induction heating offers several advantages for non-magnetic metals, including fast heating times, precise temperature control, and uniform heating. It also does not require direct contact with the heating element, making it a clean and efficient process.

What are the applications of induction heating for non-magnetic metals?

Induction heating is commonly used in industries such as automotive, aerospace, medical, and electronics for processes such as brazing, soldering, annealing, and heat treating. It can also be used for cooking, metal melting, and surface hardening.

What are the safety considerations for induction heating?

Induction heating can be a safe process as long as proper precautions are taken. Operators should be trained in the use of induction heating equipment and follow safety protocols to avoid burns or electric shocks. It is also important to ensure that the material being heated is not magnetized, as this can cause it to behave unpredictably.

Similar threads

Replies
7
Views
2K
  • Electrical Engineering
Replies
5
Views
3K
Replies
3
Views
2K
  • Electrical Engineering
Replies
5
Views
3K
  • Classical Physics
2
Replies
60
Views
3K
  • Electrical Engineering
Replies
2
Views
1K
  • Electrical Engineering
Replies
1
Views
2K
  • Materials and Chemical Engineering
Replies
12
Views
2K
Replies
2
Views
1K
  • Introductory Physics Homework Help
Replies
5
Views
1K
Back
Top