Heating Resistors: Current & Voltage for Temp Control

In summary, We discussed how heating a resistor can reach and maintain a specific temperature, as the resistance decreases with increasing temperature. However, not all resistors have a negative temperature coefficient, and this can lead to potential issues with runaway thermal currents. To calculate the current and voltage needed to reach a specific temperature, you can refer to the resistor's datasheet for thermal resistance information, but it can be difficult to accurately calculate in free air. For precision circuits, it is not recommended to use carbon-based resistors as they have a negative temperature coefficient. Instead, feedback systems are commonly used for temperature control.
  • #1
Passionate Eng
36
1
if I heat a resistor, it will reach a specific temperature and keep it.
because as temperature increases the resistance decreases, so reducing the power absorbed.
is that true?
and how to calculate how much current and voltage I have to deliver to reach a specific temperature?
 
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  • #2
Passionate Eng said:
if I heat a resistor, it will reach a specific temperature and keep it.
because as temperature increases the resistance decreases, so reducing the power absorbed.
is that true?
No, most resistor materials have a positive temperature coefficient, so their resistance goes up with increased temperature.
Passionate Eng said:
and how to calculate how much current and voltage I have to deliver to reach a specific temperature?
If you look on the resistor's datasheet, it may have some information on the thermal resistance in degrees C per Watt. Beyond that, it can be pretty hard to calculate the temperature rise in free air at a given power dissipation...
 
  • #3
A resistor with a Carbon based element has a negative temperature coefficient of resistance; around -500ppm/oC. (-0.05%/oC)
 
  • #4
Tom.G said:
A resistor with a Carbon based element has a negative temperature coefficient of resistance; around -500ppm/oC. (-0.05%/oC)
Interesting. I don't typically use carbon resistors for any precision circuits, so I missed that.

Here is a good link with resistor Tempcos:

http://www.resistorguide.com/temperature-coefficient-of-resistance/
Resistors are available with a TCR tht is negative, positive, or stable over a certain temperature range.
 
  • #5
Passionate Eng said:
because as temperature increases the resistance decreases, so reducing the power absorbed.
is that true?

In general no. Let's assume you have a resistor with a negative temperature coefficient so that your premise is true. Let's also make it a 10 Ohm resistor being fed by a 10V source. The current will be 1 Amp so it will be using 10 Watts of power. If the resistance fell by half because the resistor became hot then the current would be 2 Amps and the power would become: (2Amps)^2*5Ohm = 20 Watts.

Negative temperature coefficients can cause runaway thermal currents. As some devices get warmer their electrical resistance gets lower and it allows more current to flow which creates more heat etc. It's an engineering problem.

Manufacturers will sometimes give you a thermal resistance in a spec sheet for a given part. You can plug that and the ambient temperature into a formula to estimate how hot the device will become for a given load. It gets complicated though. The device could have multiple paths to dissipate heat. There could be a thermal resistance for the device package to ambient air, thermal resistance to the printed circuit board, and thermal resistance from the circuit board to ambient air. All of those figures depend on how the designer implements the device.

Anyway, the formula is straightforward.

$$ Temp = P_{dissipated}θ_{ThermalResistance} + T_{ambient}$$

Remember that this is just an estimate. It's used to ensure that you are not overheating components in a design. It's not intended for temperature control.

When you do want some kind of temperature control it's more common to use feedback. A temperature sensor could send a signal to increase power to a heating element when the temperature is lower than you want.
 

Related to Heating Resistors: Current & Voltage for Temp Control

1. What is a heating resistor?

A heating resistor is an electrical component that is designed to produce heat when an electric current is passed through it. It is typically made of a material with high resistance, such as ceramic or wire, and is used in a variety of applications for temperature control.

2. How does a heating resistor work?

A heating resistor works by converting electrical energy into heat energy. When an electric current passes through the resistor, the resistance of the material causes it to heat up. The amount of heat produced is directly proportional to the current passing through the resistor.

3. What is the relationship between current and temperature in a heating resistor?

The relationship between current and temperature in a heating resistor is known as Ohm's Law, which states that the current through a conductor is directly proportional to the voltage and inversely proportional to the resistance. In simpler terms, as the current increases, the temperature of the heating resistor also increases.

4. How is voltage used to control the temperature of a heating resistor?

Voltage is used to control the temperature of a heating resistor by adjusting the amount of current passing through it. By increasing or decreasing the voltage, the current can be adjusted accordingly, resulting in a change in the temperature of the resistor.

5. What are the most common applications of heating resistors?

Heating resistors have a wide range of applications, including use in industrial machinery, home appliances, and laboratory equipment. They are commonly used for temperature control in ovens, heaters, and electric stoves, as well as in thermometers, incubators, and other scientific instruments.

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